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Avani Group

India's leading industrial reliability engineering company — delivering precision-engineered lubrication solutions and preventive maintenance to critical industries.

+91 99096 78934
kuldeep@avanigroup.org
avani@avanigroup.org
Avani house 8-9, Silver infra hub, Nr. Zydus Biotech Park, Opp. Ramdev Masala, Changodar, Ahmedabad - 382213

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Solution 04

Preventive Maintenance Services

Turn reactive fire-fighting into structured reliability. We build the PM program that replaces breakdown-driven maintenance with scheduled, data-driven lubrication tasks.

Home/Solutions/Preventive Maintenance
20–40%
Reduction in bearing failures
15–30%
Improvement in OEE
25–35%
Reduction in unplanned downtime
10–20%
Reduction in total maintenance cost

* Typical client outcomes within 12 months of full PM program implementation

What We Build

Complete PM Program Deliverables

We don't hand you a template — we build a plant-specific program from scratch, calibrated to your equipment, your maintenance team, and your CMMS.

  • Equipment criticality ranking (A/B/C classification) for all assets
  • Complete lube task list for every critical and non-critical asset
  • CMMS/SAP-ready task formats (PM orders, work instructions)
  • Optimized lube route design for maintenance technician efficiency
  • Grease quantity calculation for all bearing housings
  • Regreasing interval calculation based on bearing type, speed, and load
  • Lubrication standard work documentation (with photos)
  • Visual lube point labeling system (color-coded product identification)
  • Quarterly PM review cadence with KPI tracking
  • Annual program audit and continuous improvement plan

Implementation Phases

Phase 1Week 1–2

Discovery & Assessment

Equipment audit, criticality ranking, and baseline performance data collection. Identify gaps in current maintenance practices.

Phase 2Week 3–4

Program Design

Design lube routes, calculate intervals and quantities, create task documentation, and prepare CMMS integration package.

Phase 3Week 5–6

Implementation

On-site rollout — team training, visual labeling, CMMS entry, and first lube route execution with technicians.

Phase 4Quarterly

Review & Optimize

Quarterly KPI review meetings, interval adjustments based on oil analysis data, and program improvement recommendations.

Build Your PM Program

Start with a free consultation — we'll assess your current maintenance maturity and outline the roadmap.

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