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Avani Group

India's leading industrial reliability engineering company — delivering precision-engineered lubrication solutions and preventive maintenance to critical industries.

+91 99096 78934
kuldeep@avanigroup.org
avani@avanigroup.org
Avani house 8-9, Silver infra hub, Nr. Zydus Biotech Park, Opp. Ramdev Masala, Changodar, Ahmedabad - 382213

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Solution 01

Lubrication Plant Survey

Know every lube point. Identify every inefficiency. Eliminate every preventable failure. A systematic on-site audit of your entire lubrication program.

Typical outcome: 30–50% SKU reduction · 15–25% lubricant cost savings in Year 1

Home/Solutions/Plant Survey

What a Survey Uncovers

The Hidden Cost of Bad Lubrication

Most plants have inherited lubrication practices that were never optimized. A survey exposes the gaps costing you money right now.

Wrong Products

Many plants use generic or incorrect lubricants — wrong viscosity grade, base oil type, or additive package for the application.

Over/Under-Greasing

Incorrect grease quantities cause premature bearing failures. Over-greasing generates heat; under-greasing causes metal contact.

Excessive SKUs

Most plants carry 3–5× more lubricant products than necessary. Consolidation reduces procurement cost and eliminates mix-up errors.

No Documented Schedule

Without a documented lubrication schedule, intervals are guessed and critical points are missed — leading to preventable failures.

What You Receive

Survey Deliverables

  • Complete lube point inventory with equipment tags and locations
  • Current product mapping vs. OEM/manufacturer recommendations
  • Identification of product consolidation opportunities (SKU reduction)
  • Contamination control gap analysis and corrective actions
  • Lubrication interval review and optimization recommendations
  • Customized Lubrication Schedule & Specification Sheet
  • Estimated annual cost savings from recommended changes
  • Priority action plan (ranked by risk and impact)

How It Works

Survey Process

1

Pre-Survey Review

Review maintenance records, OEM manuals, and current lubricant inventory before the site visit.

2

On-Site Walk-Through

Our engineers physically inspect every lube point — bearing housings, gearboxes, hydraulic systems, chains, and open gears.

3

Data Collection

We record equipment details, current products, quantities, intervals, and observed conditions at each point.

4

Analysis & Recommendations

We analyze findings against OEM requirements and Avani Group's application database to generate tailored recommendations.

5

Report Delivery

Comprehensive written report with prioritized action plan, product consolidation list, and updated lube schedule.

Book a Plant Survey

Get a quote for an on-site lubrication audit at your facility.

Request Survey Quote All Solutions