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Avani Group

India's leading industrial reliability engineering company — delivering precision-engineered lubrication solutions and preventive maintenance to critical industries.

+91 99096 78934
kuldeep@avanigroup.org
avani@avanigroup.org
Avani house 8-9, Silver infra hub, Nr. Zydus Biotech Park, Opp. Ramdev Masala, Changodar, Ahmedabad - 382213

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SOLVE
Home/Services

Reliability Engineering

Beyond Products.
Complete Services.

We survey your plant, analyze your oil, train your team, and build the PM program that delivers measurable reliability improvement.

Free Consultation View Products
↓30%Lubricant CostsThrough SKU consolidation
↓40%Bearing FailuresVia PM programs
500+Plants TrainedAcross India
↑25%OEE ImprovementAverage across clients

Our Services

Four Core Services

End-to-end reliability engineering — from the first audit to ongoing program management.

01

Lubrication Plant Survey

Know Every Lube Point. Eliminate Every Waste.

Our engineers conduct a systematic on-site audit of every lubrication point in your facility — identifying the wrong products, over-greasing, under-greasing, contamination risks, and missed intervals.

CementSteelMiningPaperPowerChemical
30–50%
SKU Reduction

What We Deliver

01
  • Complete lube point inventory with equipment tags
  • Current product mapping vs. OEM recommendations
  • Identification of consolidation opportunities (reduce SKUs)
  • Contamination control gap analysis
  • Customized Lubrication Schedule & Specification Sheet
  • Estimated cost savings from consolidation

Outcome

Reduce lubricant SKUs by 30–50%

Cut lubricant costs by 15–25% in the first year.

Learn More
02

Lubrication Analysis Services

Oil Doesn't Just Lubricate — It Talks.

Used oil analysis reveals what's happening inside your machinery before failure occurs. We sample, test, and interpret results to give you actionable maintenance intelligence.

TurbinesCompressorsHydraulicsGearboxesEngines
3×
Extended Drain Intervals

What We Deliver

02
  • On-site oil sampling from critical equipment
  • Laboratory analysis: viscosity, acid number, particle count, metal wear
  • Water contamination and oxidation testing
  • Comparative trend analysis (sequential sampling)
  • Colour-coded health reports (Green / Amber / Red)
  • Drain interval optimization recommendations

Outcome

Early failure detection

Preventing unplanned downtime from bearing wear, seal failures, and contamination.

Learn More
03

Products Training

The Right Product Fails If Applied Incorrectly.

We deliver structured technical training for maintenance engineers, supervisors, and technicians — covering lubrication fundamentals, product selection, application techniques, and contamination control.

All Industries
100%
Application Accuracy

What We Deliver

03
  • Classroom and on-site training formats
  • Lubrication fundamentals & tribology basics
  • Product selection methodology for common equipment types
  • Grease gun technique, quantity calculation & interval setting
  • Storage, handling & contamination prevention
  • Custom training manuals with plant-specific content

Outcome

Better-trained teams

Trained teams apply lubricants correctly, extend intervals confidently, and report problems proactively.

Learn More
04

Preventive Maintenance Services

Turn Reactive Fire-Fighting Into Structured Reliability.

We help maintenance teams implement structured PM programs that replace breakdown-driven maintenance with scheduled, data-driven lubrication tasks — integrated with your CMMS.

CementSteelPaperMiningTextileChemical
40%
Failure Reduction

What We Deliver

04
  • Equipment criticality ranking (A/B/C classification)
  • Lubrication task creation for CMMS/SAP integration
  • Lube route design (optimized for technician efficiency)
  • Lubrication standard work documentation
  • Grease volume & interval calculation for all bearings
  • Quarterly review and continuous improvement cycle

Outcome

20–40% fewer bearing failures

15–30% improvement in OEE within 12 months of implementation.

Learn More

How We Work

Our Engagement Process

From first contact to ongoing optimization — a structured journey to reliability.

01
01

Initial Consultation

Discuss your maintenance challenges and operational goals — no obligation.

→
02
02

Site Assessment

Engineers visit your facility to assess current lubrication practices and gaps.

→
03
03

Solution Design

Customized solution — product recommendation, training program, or full PM plan.

→
04
04

Implementation

On-site support, technical documentation, and CMMS-ready formats.

→
05
05

Monitoring & Review

Track results, periodic reviews, and continuous lubrication optimization.

Get Started

Ready to Improve Your Plant's Reliability?

Start with a free 30-minute consultation with one of our reliability engineers.

Book a Consultation View Products